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Manufacturing leaders invest big but see limited returns

Industrial manufacturers struggle to turn tech investments into enterprise value due to technical debt and fragmented systems.

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US industrial manufacturing companies are investing aggressively in advanced technologies, with annual spending averaging nearly $233 million—well above the $184 million average across other industries. Yet greater investment has not translated into consistent returns. While 93 percent of executives expect technology to drive competitive advantage over the next three years, only 80 percent frequently realize improved value from their technology investments, compared to 89 percent in other sectors. The challenge is not innovation or funding—it is executing at scale.

Three critical moves for the next 12 months:

  • Attack process and tech debt head on: Mergers and acquisitions have left many organizations with fragmented ERP systems and redundant platforms that hinder AI value realization. Accelerating system modernization and prioritizing legacy exit strategies will be critical to building a unified foundation for enterprise-wide scaling.
  • Focus on impact, not experimentation: Move beyond pilot fatigue by shifting from scattered experiments to high-value production use cases with proven, scalable solutions. Prioritize initiatives that deliver measurable business outcomes and can be expanded across operations.
  • Fix data before blaming AI: AI rarely fails—data does. Siloed, inconsistent, and low-quality data undermines even the most advanced models. Strengthening data infrastructure, consolidating ERPs, and establishing robust data observability are essential prerequisites for scaling AI effectively.

Download our report, How industrial manufacturing can turn tech investment into growth, to discover strategies and real-world examples that can help you turn your technology investments into measurable enterprise growth.

Dive into our thinking:

How industrial manufacturing can turn tech investment into growth

US manufacturing companies can increase their nearly $233 million in tech investments by eliminating technical debt and scaling AI innovations enterprise-wide.

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KPMG 2026 US Technology Survey report

In today's rapidly evolving digital landscape, data and technology leaders face unprecedented opportunities and complex challenges.

Meet our team

Image of Brian Higgins
Brian Higgins
US and Americas Sector Leader, Industrial Manufacturing, KPMG LLP
Image of Sachin Satija
Sachin Satija
Principal, Technology Leader, Industrial Manufacturing, KPMG LLP

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